We provide a complete ore dressing line. The raw ore is crushed (coarse and fine) and ground to reduce the ore particle size to a size suitable for sorting. Then, through flotation, magnetic separation and other methods, the density, surface properties or magnetic differences between the minerals and the gangue are used to separate them to obtain concentrates and tailings. The concentrate is dehydrated through concentration, filtration and drying, and finally stored and transported to the smelter, while the tailings are concentrated and discharged for comprehensive utilization. In the whole process, wastewater treatment, dust control and safety management are carried out throughout to ensure high efficiency, environmental protection, full utilization of resources and sustainable development.
The mineral processing production line primarily includes jaw crushers, ball mills, classifiers, magnetic separators, flotation machines, thickeners, and rotary dryers, supplemented by auxiliary equipment such as feeders, hoists, and conveyors. This production line is renowned for its high efficiency, low energy consumption, high productivity, and cost-effectiveness, ensuring economically viable operations for clients.
1. The ore is first transported to a jaw crusher for primary crushing. The crushed ore is then fed into a ball mill for further grinding to achieve the desired particle size.
2. The finely ground ore powder discharged from the ball mill proceeds to the next stage: classification.Using a spiral classifier, the ore mixture is cleaned and classified based on differences in specific gravities and settling rates.
3. The classified mixture is then sent to a magnetic separator, where magnetic materials are separated from the non-magnetic components under the combined action of magnetic force and mechanical force, leveraging their different magnetic susceptibilities.
4. the mixture is transferred to a flotation machine. Depending on the ore’s properties, specific additives (e.g., collectors, frothers) are introduced to isolate the target minerals from the mixture.
5. After separation, the concentrated ore still contains significant moisture. It is first dewatered using a thickener and then dried in a rotary dryer to produce the final dry ore concentrate.
We have rich project cases on different production process of ore dressing plant, Gold Ore Flotation Process, Gold Mine CIP Process Technology, Gold Ore Heap Leaching Process, Iron Ore Beneficiation Process, Fluorite Mineral Processing Technology, Lead-zinc Ore Dressing Process. More information about the mineral processing plant, please click there.
