✅GGBS Production Line Solutions-Turnkey Solutions for 100,000-300,000 TPY Slag Powder Plants
Ground Granulated Blast Furnace Slag (GGBS/GGBFS) is produced by subjecting molten iron slag—a by-product of blast furnace ironmaking—to water quenching or steam rapid cooling processes, forming a glassy granular material. This material is then dried and finely ground into an ultrafine powder. As an advanced admixture for high-performance concrete, GGBS significantly enhances compressive, tensile, shear, and flexural strengths of concrete. Its application as a cement substitute in equal proportions within concrete and cement-based products has emerged as a mainstream practice in the construction materials industry.
Current market challenges highlight two key issues: large-scale vertical (ball) mill manufacturers in China prioritize industrial-grade equipment, leaving a supply gap in the small and medium-sized equipment market, while regional small-scale manufacturers lack the technical capacity to deliver integrated production line solutions. To address the equipment selection challenges faced by small and medium-sized investors, we have innovated a modular mineral powder production line solution. This system includes a series of technical equipment tailored for annual production capacities of 100,000, 150,000, 200,000, and 300,000 tons, offering end-to-end services spanning process design to equipment manufacturing. The solution combines investment flexibility, production efficiency, and technological sophistication, enabling precise alignment with the capacity requirements of investors across varying scales.
The production process of micro-slag powder has two production processes: ball milling and vertical milling, each with its advantages and disadvantages. The ball milling system is a traditional slag grinding process. It has strong adaptability to materials, large specific surface area, better particle shape than vertical mills, simple maintenance and cheap accessories. However, it occupies a large area, consumes a lot of power, and needs to dry the materials separately, and the process is complicated. Vertical mill slag grinding is a system that has developed rapidly in recent years. The process is simple. Drying, grinding, and powder selection are all completed in the mill. The investment is low, the unit power consumption is low, and the heat transfer is fast, but the maintenance is more difficult than ball milling. In recent years, the comprehensive benefits of vertical mills in the cement industry due to the advantages of energy saving and consumption reduction have become more and more obvious, and they have also been widely used and promoted in the electric power, metallurgy, chemical, and non-metal industries.
1. Vertical mill production process
The slag is transported into the factory by truck and stored in the shed. The material is taken by a forklift, measured by a hopper and a quantitative feeder, and then directly sent to the vertical mill by a belt conveyor, and an iron remover is installed on the conveyor to remove iron.
The slag after iron removal enters the vertical grinding mill, and the slag powder after drying and grinding is collected by the bag filter and transported to the finished product warehouse by the air chute and elevator. The spit from the vertical mill is fed into the vertical mill again via the conveyor and elevator. The drying heat source is provided by a hot air stove.
2. Ball mill production process
The slag is transported into the factory by truck and stored in the shed. The material is taken by a forklift, measured by a hopper and a quantitative feeder, and then sent to the dryer by a belt conveyor for drying. The dried slag enters the ball mill for grinding, and the ground slag is discharged from the bucket. The type hoist is sent to the powder concentrator for classification, and the qualified particle size is transported to the finished product warehouse by the air chute and hoist. Large-particle mineral powder is returned to the ball mill for re-grinding. The discharge end of the mill is equipped with a dust collector, and the fine powder collected by the dust collector is transported to the finished product warehouse by the air chute and elevator. The drying heat source is provided by a hot air stove.
Hourly Capacity (t/h) | Annual Capacity (×10kt/a) | Vertical Mill Model | Disc Diameter (mm) | Vertical Mill Motor Power | |||||
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Blast Furnace Slag | Cement | Raw Material | Blast Furnace Slag | Cement | Raw Material | Diameter | Roller Diameter | ||
1.5~2 | 3~4 | 6~8 | 1.5 | 3 | 5.5 | ZKRM08.2 | 1200 | 800 | 55 |
3~4 | 5~6 | 10~12 | 3 | 4.5 | 9 | ZKRM11.2 | 1500 | 1100 | 110 |
8~9 | 11~13 | 20~22 | 6 | 9.5 | 17 | ZKRM13.2 | 1700 | 1300 | 185 |
9~10 | 14~16 | 26~34 | 8 | 12 | 24 | ZKRM15.2 | 1900 | 1500 | 250 |
12~14 | 20~23 | 40~50 | 10 | 17 | 36 | ZKRM17.2 | 2100 | 1700 | 355 |
15~17 | 24~26 | 50~60 | 13 | 20 | 43.5 | ZKRM19.2 | 2300 | 1900 | 450 |
18~20 | 27~30 | 60~75 | 15 | 22.5 | 55 | ZKRM20.2 | 2400 | 2000 | 560 |
23~25 | 40~50 | 85~110 | 20 | 35.5 | 77 | ZKRM22.3 | 2600 | 2200 | 710 |
Hourly Capacity (t/h) | Annual Capacity (×10kt/a) | Ball Mill Model | Separator Model | Ball Mill Motor Power (kW) | ||||
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Blast Furnace Slag | Cement | Raw Material | Blast Furnace Slag | Cement | Raw Material | |||
1.5~2 | 3~4 | 6~8 | 1.5 | 3 | 5.5 | φ1.2×4.5m | NHX200 | 55 |
3~4 | 5~6 | 10~12 | 3 | 4.5 | 9 | φ1.5×5.7m | NHX300 | 130 |
8~9 | 11~13 | 20~22 | 6 | 9.5 | 17 | φ2.2×9m | NHX400 | 475 |
9~10 | 14~16 | 26~34 | 8 | 12 | 24 | φ2.2×11m | NHX400 | 570 |
12~14 | 20~23 | 40~50 | 10 | 17 | 36 | φ2.4×11m | NHX500 | 630 |
15~17 | 24~26 | 50~60 | 13 | 20 | 43.5 | φ2.4×13m | NHX500 | 800 |
18~20 | 27~30 | 60~75 | 15 | 22.5 | 55 | φ2.6×10m | NHX600 | 1000 |
23~25 | 40~50 | 85~110 | 20 | 35.5 | 77 | φ3.0×11m | NHX700 | 1250 |